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31.1: Chain-Growth Polymers

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    Synthetic polymers are classified by their method of synthesis as either chain-growth or step-growth. These categories are somewhat imprecise but nevertheless provide a useful distinction. Chain-growth polymers are produced by chain-reaction polymerization in which an initiator adds to the carbon–carbon double bond of an unsaturated substrate (a vinyl monomer) to yield a reactive intermediate. This intermediate reacts with a second molecule of monomer to yield a new intermediate, which reacts with a third monomer unit, and so on.

    The initiator can be a radical, an acid, or a base. Historically, radical polymerization was the most common method because it can be carried out with practically any vinyl monomer.

    Benzoyl peroxide reacts with heat to form benzoyloxy radical, which reacts to form phenyl radical. Phenyl radical reacts with ethene to form ethylbenzene radical; continued polymerization with ethene forms product.

    Acid-catalyzed (cationic) polymerization, by contrast, is effective only with vinyl monomers that contain an electron-donating group (EDG) capable of stabilizing the chain-carrying carbocation intermediate.

    Acid reacts with a vinyl monomer bonded to an electron-donating group to form a cationic intermediate. Continued reaction with units of monomer result in polymerization (always via cation formation).

    Isobutylene (2-methylpropene) is a good example of a monomer that polymerizes rapidly under cationic conditions. The reaction is carried out commercially at –80 °C, using BF3 and a small amount of water to generate BF3OH H+ catalyst. The product is used in the manufacture of truck and bicycle inner tubes.

    Isobutylene reacts with hydrogen trifluoro(hydroxy)borate to form polyisobutylene depicted inside parentheses with subscript n.

    Vinyl monomers with electron-withdrawing groups (EWG) can be polymerized by basic (anionic) catalysts. The chain-carrying step is a conjugate nucleophilic addition of an anion to the unsaturated monomer (Section 19.13).

    A nucleophile reacts with a vinyl monomer bonded to an electron-withdrawing group to form an anionic intermediate. Continued reaction with units of monomer result in polymerization (always via anion formation).

    Acrylonitrile (H2CCHCNH2CCHCN), methyl methacrylate [H2CC(CH3)CO2CH3H2CC(CH3)CO2CH3], and styrene (H2CCHC6H5H2CCHC6H5) can all be polymerized anionically. The polystyrene used in foam coffee cups, for example, is prepared by anionic polymerization of styrene using butyllithium as catalyst.

    Butyl lithium reacts with styrene to form an anionic intermediate that further reacts with styrene. The process repeats many times to give polystyrene.

    An interesting example of anionic polymerization accounts for the remarkable properties of “super glue,” one drop of which can support up to 2000 lb. Super glue is simply a solution of pure methyl α-cyanoacrylate, which has two electron-withdrawing groups that make anionic addition particularly easy. Trace amounts of water or bases on the surface of an object are sufficient to initiate polymerization of the cyanoacrylate and bind articles together. Skin is a good source of the necessary basic initiators, and many people have found their fingers stuck together after inadvertently touching super glue. So good is super glue at binding tissues that related cyanoacrylate esters such as Dermabond are often used in place of sutures to close wounds.

    Methyl alpha cyanoacrylate reacts with a nucleophile with lone pair to give an intermediate, that forms a polymer. The figure below shows the structure of dermabond, 2-ethylhexyl alpha cyanoacrylate.
    Exercise \(\PageIndex{1}\)

    Order the following monomers with respect to their expected reactivity toward cationic polymerization, and explain your answer:

    \(\ce{H2C═3}\), \(\ce{H2C═CHCl}\), \(\ce{H2C═CH–C6H5}\), \(\ce{H2C═CHCO2CH3}\)

    Answer

    \(\ce{H2C ═ CHCO2CH3} < \ce{H2C ═ CHCl} < \ce{H2C ═ CHCH3} < \ce{H2C ═ CH–C6H5}\)

    Exercise \(\PageIndex{2}\)

    Order the following monomers with respect to their expected reactivity toward anionic polymerization, and explain your answer:

    \(\ce{H2C═3}\), \(\ce{H2C═CHC≡N}\), \(\ce{H2C═CHC6H5}\)

    Answer

    \(\ce{H2C ═ CHCH3} < \ce{H2C ═ CHC6H5} < \ce{H2C ═ CHC ≡ N}\)

    Exercise \(\PageIndex{3}\)

    Polystyrene is produced commercially by reaction of styrene with butyllithium as an anionic initiator. Using resonance structures, explain how the chain-carrying intermediate is stabilized.

    Answer

    The intermediate is a resonance-stabilized benzylic carbanion, The structure shows phenyl group connected to a C H R group with lone pair of electron and negative charge on carbon.


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